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PROCESS INSPECTION
STAGE/PROCESS
TO CHECK
Wire Conductor
Diameter and surface finish
Elongation/Anealing Test(For Copper (Conductor)
Tensile Strength and wrapping test (For Aluminium)
Resistance of the wire
Bunching/twisting
Number of string
Dimension of conductor
Resistance of bunched twisted
Standing
Numbers of string (For Bunched conductor)
Surface of the conductor
Dimension of the conductor
Conductor resistance
Pvc Extrusion
Thickness of insulation
Surface and eccentricity
Dimensions of Insulated conductor
Conductor resistance
ROUNTING TEST/TYPE TEST
1. Conductor Resistance Test
2. High Voltage Test
Test on conductor:
1. Annealing Test (for Copper)
2. Tensile Test (For Aluminium/copper)
3. Wrapping Test (Aluminium)
4. Conductor Resistance Test
Test for armouring wires/strips
Test for thickness of insulation and sheath
Physical Test for insulation and sheath
1. Tensile and elongation at break
2. Ageing in air oven
3. Shrinkage Test
4. Hot Deformation
5. Loss of mass in air over
6. Heat Shock Test
7. Thermal Stability Test
Insulation resistance Test
High Voltage Test at room temperature
High Voltage Test (Water immersion Test)
Flammability Test